Food
Science Facilities at Ohio State
The Department of Food Science and
Technology at OSU is housed primarily in the Parker Food Science and
Technology Building. The 61,000 gross square foot, $17 million facility
completed in 2002
features research and teaching laboratories in a unique interactive design.
The Parker Building also contains class and conference rooms, a retail dairy store,
integrated pilot plants, and a direct connection to research
laboratories and the Food
Industries Center in Howlett Hall.
Our department combines expertise in
protein, lipid, carbohydrate and pigment chemistry with a powerful program devoted
to new technologies in food safety and processing, such as ohmic heating, high pressure processing, ozonation, and
biopreservation. Selected facilities are highlighted below describing the
tremendous strength of food science and technology
at The Ohio State University.
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Laboratory facilities are available to
apply liquid or powder coatings by electrostatic or nonelectrostatic
means. Coating equipment includes:
- Terronics conveyor belt system
- Spray Dynamics tumble drum system
- Nordson coating guns
Analytical equipment is available to measure various physical
properties including:
- Malvern particle size analyzer for powders
- Malvern particle size analyzer for emulsions
- Hausner ratio and angle of repose
- Faraday cup with a Keithley electrometer
- Charge decay using a fieldmeter
- Conductivity using a YSI conductivity meter
- Resistivity using a Electrostatics Solutions cell
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Ultra High Pressure
Processing Laboratory
OSU houses three high-pressure machines
for conducting scientific research and product evaluation.
1. QFP-6 High Pressure Food
Processor from Flow Autoclave Systems, Inc. and support equipment
for investigating the effects of high pressure on food. The processor
has a 2-liter capacity and is capable of pressures up to 130,500 psi,
and temperatures from 5 to 70° C.
2. Mini high pressure tester
custom fabricated by Avure Technologies for conducting microbial
inactivation of bacterial spores and other relevant high pressure
sterilization studies. This unit has 20 mL sample capacity and has
operating pressure up to 100,000 psi and temperatures from 5°-130° C.
3. Custom made high pressure system
for property studies, from Harwood Engineering. This unit is capable of
pressures up to 150,000 psi and temperatures from 5° to 120°C. This
equipment is a unique tool for estimating properties of food and
biological materials under pressure.
Additional facilities include kitchen
for freshly preparing food onsite, package sealing equipment, and
analytical instrumentation for chemical, biochemical and microbiological
analyses.
For more information you may
contact
Dr. Balasubramaniam or visit the
High Pressure Processing
website.
Food Microbiology
Laboratories
The food microbiology laboratory
facilities available for this project are housed in the Department of
Food Science and Technology and located in both Parker and Howlett
Halls. These facilities are certified for handling pathogens (Biosafety
Level II). Facilities and equipment available include two
high-performance liquid chromatographic system s (HPLC), two ozone
generators (each 1 lb. ozone/day), two biological safety cabinets, four
autoclaves, spiral plater, incubators, refrigerators, freezers, shaking
and normal waterbath, microscopes, centrifuges, spectrophotometers,
media dispensers, liquid nitrogen storage tanks and a culture
collection.
- Gas chromatograph (GC)
- Two anaerobe chambers
- Pulsed field gel electrophoresis
unit (used for genetic typing)
- Horizontal and vertical
electrophoresis units (for DNA, RNA and protein separations)
- Digital gel documentation system
- Thermal cycler (for PCR)
- Quantitative Real-time PCR
- Bio-Rad IEF cell
- Bio-Rad Protean II 2-dimentional
proteomic gel electrophoresis system
- Bio-Rad mini-Protean 3 cell
- Bio-Rad Gel Doc 2000 Gel
Documentation System
The OSU
Plant-Microbe Genomics
Facility provides DNA sequencing, DNA microarray, quantitative PCR,
proteomics and robotics services for a fee. My lab uses the DNA
sequencing service a lot.
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Laboratory facilities are available for chemical
and physical characterization of food compounds by the combination of
isolation, separation and identification, reaction mechanisms. The
laboratory instrumentations for the analyses of flavor and chemical
compounds include:
- Hewlett Packard HPLC (model 3396)
- Agilent HPLC with autosamplers, variable
wavelength (Model 1100)
- Dynamic Headspace Analyzer LSC 2000 (Tekmar
Inc.)
- 7 units of Hewlett Packard Gas
Chromatograph (Model 5990)
- Beckman Infrared Spectrometer
- Perkin Elmer UV and Visible spectrometers
- Hewlett Packard Mass Spectrometer (Model
5971)
- Specially designed light boxes for flavor
stabilities studies
- Several creatively designed flavor
compounds isolation apparatus
- Apparatus or temperature controlled storage
ovens for specific flavor stability
- Perkin Elmer UV and Visible spectrometers
- Oxygen analyzer
The Campus Chemical Instrument Center at the Ohio
State University provides nuclear magnetic resonance and mass
spectrometry including QTOF instrumentation.
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Sensory
Evaluation Laboratory
The sensory evaluation laboratory
is located in Parker Hall 122 and 130, adjacent to the Parker
Dairy Store. These facilities include:
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A ten-booth sensory testing
lab, with individual serving windows that can be reached
from a common serving area. Each booth is equipped with a
computer for on-line data collection. Lighting options
include red illumination.
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A preparatory room, with a
convection/conventional oven, two microwaves, an industrial
dishwasher, and a reach-in freezer and refrigerator.
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The preparatory area is
equipped with a server and printer. The serving area
contains an extra monitor that displays the server
information, aiding in proper sample delivery.
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Compusense software is
available for generating ballots, randomization, and on-line
data collection. Collected data can be exported directly to
Excel.
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Data analysis is conducted
with IF Programs, Statistica, and S-Plus.
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Primary instruments for determining the
physical properties of food include the following:
Note: All physical properties can
be measured using the above instruments at temperatures as low as -80
o or -112 oF.
Equipment for measuring the physical,
mechanical, and barrier properties of food packaging materials.
Equipment includes a Mocon Permatran, model W6 for measuring water vapor
permeability, a Mocon Oxtran, model 1050-5F5P for measuring oxygen
permeability, a Model 1000 Instron Universal Testing machine for testing
the mechanical properties of packaging materials and a Model 101
Oxysense tester for non destructive measuring of oxygen in sealed
packages.
Haas Chair "Functional Foods for Health" Laboratory
The Haas Endowed Chair is supported by
interest from a $4M endowment made possible by the fruit and vegetable
processing industry of Ohio, one of the first in the discipline of food science.
Laboratory: Fully equipped
analytical laboratory for extraction and analysis of various components
of fruits, vegetables and biological samples. Dr. Schwartz has
laboratory space, approximately 1800 square feet, located in the Parker
Food Science and Technology Building at The Ohio State University. All
space is registered and approved for biohazard use.
Computer: Six Pentium PC
compatible computers for integration and acquisition of HPLC data.
Office: 475 sq.ft., available in
Parker Food Science and Technology Building. Secretarial staff will be
available as needed.
Analytical Chemistry - Major Equipment:
Pertinent laboratory equipment includes: analytical balances,
ultracentrifuge, -80 C freezer, Analytic Jena Photochem system, three
Waters 2690 HPLC systems with photodiode array detectors and data
acquisition systems, two HPLC systems with ESA eight channel CoulArray
electrochemical detectors, Hewlett Packard 1100 Series HPLC with
photodiode array detector and Chemstation software, Hewlett Packard 1050
Series HPLC with single wavelength detector, preparatory HPLC with
photodiode array detector, freeze dryer, homogenizer, UV-VIS scanning
spectrophotometer with data acquisition, and a Hewlett Packard gas
chromatograph with mass detector. Three Micromass spectrometers, a
Quattro MS-MS installed to provide LC/MS/MS capabilities and Qtof I &
Qtof Premier to provide accurate mass measurements. Additionally, the
Campus Chemical Instrument Center (CCIC) provides state of the art
facilities for the entire campus in two areas: nuclear magnetic
resonance (NMR) and mass spectrometry (MS) including QTOF
instrumentation.
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Food Industries
Center Pilot Plants
The
Food Industries Center at OSU is an integral part of the Department
of Food Science and Technology. Three distinct pilot plants are
available for new product development, process evaluation, research,
teaching and demonstration. Equipment mobility permits rearrangement to
desired product flow patterns. OSU has one of the few academic food
pilot plants in the U.S. capable of complete end-to-end processing. Raw
commodities can be processed to finished, packaged goods ready for
consumption.
The pilot plants can
be utilized one day as a teaching and demonstration area, utilizing
current processing technologies and procedures, and the next day, with
minor modifications, function as a research facility probing new
concepts and procedures.
Food Processing
Pilot Plant (6,600 sq. ft., Howlett Hall)
This research and
teaching facility was designed for processing of fruits, vegetables,
fermented foods, snack foods, baked goods and formulated specialty
products. Processing equipment includes:
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Peeling equipment: caustic,
abrasive, hot water and husking
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Size reduction: cutting, slicing,
dicing, grinding, pulping, and extracting
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Blanching: steam and hot water
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Heat exchange: tube-in-tube, steam
jacketed kettles
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Homogenization: homogenizer with 30 GPH capacity
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Concentration: freeze drying, vacuum
concentration and cabinet dehydration
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Filling and closing: two and three
piece metal cans, glass jars and flexible pouches
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Thermal processing: static retort
with overriding air capability, Steritort
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Extrusion: twin screw extruder for
general cereal grain extrusion
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Frying: pilot model potato chip
fryer, open fryers and pressurized deep fat fryer
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Heat penetration: heat penetration
equipment with computer data interpretation and process calculation
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Powder coating: electrostatic
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Ovens: convection, jet air (steam
injection), deck oven and proofing cabinet
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Storage: several walk-in temperature
controlled cooler and freezer rooms.
Dairy Processing
Pilot Plant (3,000 sq. ft., Parker Bldg.)
The dairy pilot plant
is equipped to process and package dairy products including fluid milk,
ice creams, cheeses and fermented dairy products. Major pieces of
equipment include:
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Heat treatment: 20, 50 and 100
gallon vat pasteurizer, HTST/UHT APV pasteurizer (35 GPH), Lab Micro
Thermics Mod. 25HV Hybrid (1.0-3.0 L/min)
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Homogenization: APV variable speed
homogenizer (120 L/H)
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Separation: Alfa Laval cream
separator (300 GPH)
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Cheese/Yogurt: 6 mini cheese vats
(5G) and 2 CVR Zuiveltechnology B.V. 50 gallon cheese vats
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Ice Cream:1 and 2.5 G Coldelite
freezers, APV Crepaco continuous ice cream freezer (30-60 G/H), and a
-40 hardening room
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Mixing: Breddo Likwifier (18 and 25
G)
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Packaging: NDS 3-stage ice cream cup
filler
Refrigeration and
Freezing Capabilities
Walk-in temperature
controlled refrigeration and freezing systems are available in the pilot
plants for temporal storage, shelf life, quality and preservation
studies of food products.
Advanced
Technologies Pilot Plant (3,144 sq. ft., Parker Bldg.)
The advanced technologies pilot plant houses
equipment for research, teaching and demonstration of new technologies
in food safety and processing such as ohmic heating, pulsed electric
fields, high pressure processing, and ozonation.
Meat Technology Pilot Plant (5,000 sq. ft., Animal Science Bldg.)
The meat technology
pilot plant, run by the Department of Animal Sciences, includes a
slaughter facility, chilling and holding coolers, fresh meat processing
equipment and processed meat capabilities including curing, blending,
smoking and packaging. The facility is fully licensed for slaughter and
processing inspection under the Ohio Department of Agriculture's meat
and poultry inspection program. Capabilities include:
Slaughter of beef, pork, and lamb with
electric stimulation capabilities
Fresh meat processing
for carcass fabrication, boxed meat processing and HRI or tray-ready
meat preparation; equipment for grinding, mixing, forming, slicing,
tenderizing and vacuum packaging for both subprimal cuts and individual
serving portions
Processed meats processing including
injection-curing equipment, meat choppers and emulsifiers, mixers, a
piston and vacuum stuffers, sausage linker, tumblers, a thermal
processing unit capable of applying natural and liquid smoke,
impingement oven, convection oven, steam-jacketed kettle, vacuum
packaging equipment
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